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GP Mold leverages advanced mold manufacturing and high-tonnage injection molding capabilities to provide global companies with customized plastic parts solutions that are high-precision, high-strength, and highly consistent.

GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds

Code: 61 Published: 2026-01-09
Detailed Description
GP Mold offers full-lifecycle injection mold development and molding solutions to global electric kettle equipment manufacturers, focusing on meeting the mass production needs for high-temperature steam resistance, hydrolysis resistance, food contact safety, and precision functionality in components such as outer casings, sealing and insulation systems, control and operation electrical protection, and base internal structural support. We employ a closed-loop engineering development model, utilizing DFM (Design for Manufacturability) reviews, precision mold structure design, mold flow simulation analysis, cooling and ejection system optimization, and high-standard CNC/EDM/wire cutting manufacturing processes to ensure high-cycle production stability and micron-level fit reliability. GP Mold has the capability to support injection molding equipment from 100T to 1600T, and can provide both aluminum and high-grade steel mold solutions, adapting to production transitions from small-batch verification to tens of millions of units. This helps customers shorten verification cycles, reduce mold-related risks, and improve overall yield, with specific optimization for the high-temperature steam cycles, frequent thermal shock, and food safety regulations required for electric kettle components. Product Features:
Specifications
GP Mold's electric kettle accessory molds are designed with core objectives of high-temperature steam resistance, hydrolysis resistance, anti-yellowing, food contact safety, and structural strength. They support various advanced mold architectures, including hot runner, multi-cavity, stack molds, insert molding, two-color/overmolding, high-gloss transparent molding, and precision slide core pulling. These molds are suitable for appearance and housing components (such as top covers, outer casings, base housings, handles, spout trim, transparent water level windows), sealing and insulation systems (such as lid sealing ring inserts, insulation rings, anti-steam inner lids, spout flow guides, steam pipes), control and electrical protection (such as button panels, switch buttons, temperature control knobs, control panel housings, power indicator light guides, sensor mounts, thermostat insulation brackets, wire harness clips), and internal base structural support (such as internal base frames, motor/pump brackets, heating plate supports, snap connectors, gear components, anti-tipping supports, and overheat protection structural components). Mold manufacturing tolerances are stably controlled within ±0.01–0.02mm, ensuring reliable critical assembly fit, uniform wall thickness, controllable weld line strength, precise molding of light guides and sealing inserts, and smooth demolding. We provide independent engineering customization solutions for different application scenarios of electric kettles, guaranteeing that part molding quality meets the stringent standards of FDA/LFGB/GB 4806 food safety, 130°C steam resistance, and long-term fatigue resistance.
Product Features
GP Mold prioritizes the use of high-hardness, corrosion-resistant, wear-resistant, and high-polish steels such as S136/S136H, 4Cr13/420, 718H/738H, H13, and NAK80 in the manufacturing of molds for electric kettle accessories. This is combined with controlled heat treatment (vacuum quenching/tempering/nitriding) and wear-resistant coatings (PVD/TiN/CrN/hard chrome plating) to ensure excellent dimensional stability and cavity surface integrity even under long-term high-temperature, high-pressure injection molding cycles and steam condensation corrosion. The compatible molding materials system covers general plastics (PP, ABS), engineering plastics (PC, PA66/PA6, POM, PBT, PC/ABS alloy, TPE/TPU, PPSU), and high-performance electric kettle-grade materials (glass fiber reinforced materials such as PP+GF15-30%, PA66+GF30%, high-temperature resistant PC/PPSU above 130°C, hydrolysis-resistant/anti-yellowing modified materials, food-grade FDA/LFGB/GB 4806 certified materials, V-0 flame retardant grade, high-transparency low-birefringence PMMA/PC, self-lubricating POM, and flexible overmolding TPE/silicone inserts). Mold surface treatment strictly follows SPI/SPE standards (A-1/A-2 mirror high-gloss, B-grade semi-gloss, C-grade matte polishing), and supports VDI texture, laser etching, sandblasting, chrome plating, mirror polishing, anti-stick coatings, and beryllium copper inserts for localized enhanced cooling, ensuring transparency of the water level window, uniformity of the light guide column, and smooth and consistent sealing surfaces.

Injection Molding Capabilities

Precision, scalability and dependable quality for production and prototypes.

Precision

Tight tolerances and stable repeatability.

Fast Turnaround

Rapid tooling and efficient scheduling.

Material Options

ABS, PC, PP, PA, TPE and more.

Quality Assurance

Process control and full inspection.

Text & Image Pairing

Key messages paired with visuals to communicate capabilities.

GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds

Exceptional Precision

GP Mold utilizes high-precision machining centers and multi-dimensional inspection systems (CMM, 3D scanning, visual inspection, T1 mold trial data acquisition) to achieve consistent control of mold cavities, cores, light guide structures, sealing insert positioning, snap-fit ​​mechanisms, venting grooves, and parting lines. We have extensive experience in manufacturing molds for high-gloss water level windows, overmolded sealing covers, high-temperature steam conduits, and fiberglass-reinforced base brackets, ensuring stable mold tolerances, uniform wall thickness, and balanced melt filling. This prevents issues such as air entrapment, burning, short shots, sink marks, warping, yellowing resistance, and stress whitening, significantly improving validation speed and mass production yield.

Customization Capabilities

GP Mold employs a "one-project, one-solution" mold development strategy, providing precisely customized mold solutions based on customer product design, food safety regulations, steam conditions, usage scenarios, and production capacity requirements. Our engineering team is involved from the initial design stage, providing DFM optimization suggestions, focusing on optimizing the gating system and hot runner design for high-temperature steam aging, uniform mold temperature (±1°C accuracy), and thermal expansion compensation. We also independently customize the mold structure, mold temperature control circuit, cooling plan, ejection design, and surface treatment solutions, ensuring stable scalability during both trial production and mass production phases.

GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds

Enhanced Durability

GP Mold's mold material system and heat treatment solutions significantly enhance the durability of molds in electric kettle accessory production scenarios. Through high-hardness, corrosion-resistant, and wear-resistant steel and advanced coating processes, the molds reliably withstand high-temperature steam cycles (100-130°C), frequent thermal shock, humid condensation, and high-cycle mass production conditions, reducing common failure risks such as cavity corrosion, wear, cracking, and deformation. This helps customers achieve longer mold life and lower overall maintenance costs.

Efficient Production

We optimize the molding cycle through CAE mold flow simulation (with particular attention to steam aging and anti-yellowing prediction), hot runner system design, efficient mold temperature control engineering, and beryllium copper reinforced cooling circuits, ensuring high-cycle production capabilities on the customer's injection molding platform. Through precise planning of gate location, venting system, and cooling system, we can shorten cooling time, improve part dimensional stability, and reduce internal stress and scrap rate, thereby directly increasing customer productivity, lowering unit cost, and ensuring consistent mass production in the long term.

GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds

Quality Assurance

Based on the ISO 9001 certification system, GP Mold implements strict quality control and data recording at every stage, from raw material incoming inspection, mold processing, assembly and finishing, T1 mold trial verification, pilot production to mass production. We conduct durability, filling, demolding, thermal stability, venting effect, and full-dimensional functional verification of the molds (including overall migration testing, steam aging resistance, and thermal shock cycling) to ensure that they meet global food safety and performance standards for electric kettle components before formal delivery. We also support full-process traceability management of parts production and international logistics delivery capabilities.

Product Gallery

Exceptional Precision
Exceptional Precision
Customization Capabilities
Customization Capabilities
Enhanced Durability
Enhanced Durability
Efficient Production
Efficient Production
Quality Assurance
Quality Assurance
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds
GP Mold: Injection molds for electric kettle parts, including lid, handle, housing, and base; precision mold customization; plastic molds

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Phone:+86 19883002860
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Email address:postmaster@gpmold.cn
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