GPmold

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GP Mold leverages advanced mold manufacturing and high-tonnage injection molding capabilities to provide global companies with customized plastic parts solutions that are high-precision, high-strength, and highly consistent.

GP Mold: Home/Industrial floor mat injection molds, PVC/PP anti-slip and drainage plastic molds, China custom injection mold manufacturer.

Code: 40 Published: 2025-12-29
Detailed Description
GP Mold provides full-lifecycle injection mold development and molding solutions for the global household, commercial, and industrial floor mat industry, focusing on meeting the mass production needs of high-wear, flexible, and precision components such as integrated automotive floor mats, modular interlocking mats, anti-slip and anti-fatigue mats, anti-static mats, and functional structural mats. We adopt an engineering closed-loop development model, ensuring high-cycle production stability and micron-level fit reliability through DFM (Design for Manufacturability) review, precision mold structure design, mold flow simulation analysis, cooling and ejection system optimization, and high-standard CNC/EDM/wire cutting manufacturing processes. GP Mold has the capability to support injection molding equipment from 100T to 3000T, and can provide aluminum and high-grade steel mold solutions, adapting to production transitions from small-batch verification to tens of millions of units in capacity. This helps customers shorten verification cycles, reduce mold risks, and improve overall yield, with specific optimization for the thin-walled, large-area, soft elastic materials and surface texture requirements of floor mat products.
Specifications
GP Mold's household and industrial floor mat molds are designed with wear resistance, flexibility, structural strength, anti-slip performance, and waterproof and weather resistance as core design objectives. They support various advanced mold architectures, including hot runner, multi-cavity, stack molds, insert molding, two-color/multi-color overmolding, large thin-wall molding, and gas-assisted molding. These molds are suitable for integrated automotive floor mats (such as 3D cockpit floor mats, trunk mats), modular interlocking mats (such as square/hexagonal units, snap-lock structures), anti-slip and anti-fatigue mats (such as kitchen/bathroom mats, drainage holes, anti-slip studs/suction cup structures), anti-static mats (such as integrated conductive lines, grounding inserts, textured surfaces), and functional floor mats (such as yoga mat holders, children's play mat cushioning layers). Mold manufacturing tolerances are stably controlled within ±0.02–0.05mm, ensuring reliable critical assembly fit, uniform wall thickness, controllable weld line strength, precise molding of complex surfaces and textures, and smooth demolding. We provide independent engineering customization solutions for different household and industrial scenarios, guaranteeing that part molding quality meets stringent standards for fatigue resistance, IP waterproofing, anti-static properties, and vehicle fit..
Product Features
GP Mold prioritizes the use of high-hardness, wear-resistant, corrosion-resistant, and high-polish steels such as P20, 2738, 2344ESR (H13), S136H, 420SS, and 1.2083 in the manufacturing of molds for household and industrial floor mats. This is combined with controlled heat treatment (quenching/tempering/nitriding/cryogenic treatment) and wear-resistant coatings (PVD/TiN/CrN) to ensure excellent dimensional stability and cavity surface integrity even under long-term high-temperature and high-pressure injection molding cycles and in environments with soft material adhesion. The compatible molding materials system covers general plastics (PP, HDPE, SPVC, PVC), engineering plastics (ABS, PA, TPU), and high-performance floor mat grade materials (thermoplastic elastomers TPE/TPV, plasticized PVC, conductive filler modified polyolefins such as carbon black-added PP/HDPE, high-density polyethylene HDPE, glass fiber reinforced PA/ABS, wear-resistant modified, weather-resistant UV-resistant, and flexible fatigue-resistant formulations). Mold surface treatment strictly follows SPI/SPE standards (Grade A high gloss, Grade B semi-gloss, Grade C matte polishing), and supports VDI textures, laser etching, sandblasting, chrome plating, mirror polishing, anti-stick coatings, and chemical etching for imitation leather/stone textures to ensure stable and consistent anti-slip textures, drainage holes, and waterproof surfaces. We provide mold delivery and verification capabilities compliant with ISO 9001, RoHS, REACH, and other standards, and support cleanroom production environments (Class 7–8) and a traceable material batch management system..

Injection Molding Capabilities

Precision, scalability and dependable quality for production and prototypes.

Precision

Tight tolerances and stable repeatability.

Fast Turnaround

Rapid tooling and efficient scheduling.

Material Options

ABS, PC, PP, PA, TPE and more.

Quality Assurance

Process control and full inspection.

Text & Image Pairing

Key messages paired with visuals to communicate capabilities.

GP Mold: Home/Industrial floor mat injection molds, PVC/PP anti-slip and drainage plastic molds, China custom injection mold manufacturer.

Exceptional Precision:

GP Mold leverages high-precision machining centers and multi-dimensional inspection systems (CMM, 3D scanning, visual inspection, T1 mold trial data acquisition) to achieve consistent control over mold cavities, cores, snap-fit ​​structures, drainage holes, anti-slip studs/suction cups, textured surfaces, and parting lines. We possess extensive experience in manufacturing molds for large automotive floor mats, precision interlocking buckles, multi-cavity anti-slip mats, and conductive insert anti-static mats, ensuring stable mold tolerances, uniform wall thickness, and balanced melt filling. This prevents air entrapment, short shots, sink marks, warping, and blurred surface textures, significantly improving validation speed and mass production yield.

Customization Capabilities

GP Mold employs a "one-project, one-solution" mold development strategy, providing precisely customized mold solutions based on customer product design, vehicle data/scenario requirements, regulatory standards, operating environment, and production capacity needs. Our engineering team is involved from the initial design stage, providing DFM optimization suggestions to ensure product structure is compatible with high-cycle injection molding production. We independently customize mold structure, gating system, cooling plan, ejection design, and surface treatment solutions, ensuring the mold has stable scalability during both trial and mass production phases.

GP Mold: Home/Industrial floor mat injection molds, PVC/PP anti-slip and drainage plastic molds, China custom injection mold manufacturer.
GP Mold: Home/Industrial floor mat injection molds, PVC/PP anti-slip and drainage plastic molds, China custom injection mold manufacturer.

Enhanced Durability

The GP Mold mold material system and heat treatment solutions significantly improve the durability of molds in household and industrial floor mat production scenarios. Through high-hardness steel and advanced coating processes, the molds reliably withstand high-temperature cycles, abrasive material wear, and frequent opening and closing, reducing common failure risks such as cavity corrosion, wear, cracking, and deformation. This helps customers achieve longer mold life and lower overall maintenance costs.

Efficient Production

We optimize molding cycles through CAE mold flow simulation, hot runner system design, and efficient cooling engineering, ensuring high-cycle production capabilities on the customer's injection molding platform. Precise planning of gating and cooling systems shortens cooling time, improves part dimensional stability, and reduces warping and scrap rates, directly increasing customer productivity, lowering per-unit costs, and ensuring consistent long-term mass production.

GP Mold: Home/Industrial floor mat injection molds, PVC/PP anti-slip and drainage plastic molds, China custom injection mold manufacturer.
GP Mold: Home/Industrial floor mat injection molds, PVC/PP anti-slip and drainage plastic molds, China custom injection mold manufacturer.

Quality Assurance

GP Mold, based on the ISO 9001 certification system, implements strict quality control and data recording at every stage, from raw material incoming inspection, mold processing, assembly and finishing, T1 mold trial verification, trial production to mass production. We conduct durability, filling, demolding, thermal stability, and full-dimensional functional verification of the molds to ensure they meet global standards for household and industrial floor mat products before formal delivery. We also support full-process traceability management of parts production and international logistics delivery capabilities.

Product Gallery

Exceptional Precision:
Exceptional Precision:
Customization Capabilities
Customization Capabilities
Enhanced Durability
Enhanced Durability
Efficient Production
Efficient Production
Quality Assurance
Quality Assurance

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Live Chat Phone
Phone:+86 19883002860
Email
Email address:postmaster@gpmold.cn
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