GPmold

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GP Mold leverages advanced mold manufacturing and high-tonnage injection molding capabilities to provide global companies with customized plastic parts solutions that are high-precision, high-strength, and highly consistent.

GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer

Code: 29 Published: 2025-12-16
Detailed Description
GP Mold provides full lifecycle injection mold development and molding solutions for the global electrical distribution, industrial control, cable management, and electronic equipment industries. We focus on meeting the mass production needs of high-insulation, flame-retardant, and high-structural-strength components such as distribution boxes, meter boxes, circuit breaker housings, PLC control cabinets, waterproof connectors, junction boxes, cable tray covers, sensor protective covers, and residential junction boxes. We employ a closed-loop engineering development model, utilizing DFM (Design for Manufacturability) review, precision mold structure design, mold flow simulation analysis, cooling and ejection system optimization, and high-standard CNC/EDM/wire cutting manufacturing processes to ensure high-cycle production stability and micron-level fit reliability. GP Mold has the capability to support injection molding equipment from 100T to 1600T, and can provide aluminum and high-grade steel mold solutions, adapting to production transitions from small-batch verification to tens of millions of units, helping customers shorten verification cycles, reduce mold risks, and improve overall yield. We specifically optimize for the high glass fiber content, flame retardant corrosiveness, and waterproof sealing requirements of electrical components..
Specifications
GP Mold's electrical and cable box molds are designed with electrical insulation, flame retardancy (UL94 V-0), structural strength, environmental aging resistance, and water and dust resistance (IP rating) as core design objectives. They support various advanced mold architectures, including hot runner systems, multi-cavity molds, stack molds, insert molding, gas-assisted molding, large box molds, and precision hydraulic core-pulling mechanisms. These molds are suitable for key components such as distribution box/meter box housings and bases, circuit breaker/residual current device housings, industrial control cabinet/inverter housings, terminal boxes, cable waterproof connectors, junction boxes, cable tray covers, wiring conduits, communication module boxes, power adapter housings, sensor protective covers, and wall switch and socket back boxes. Mold manufacturing tolerances are stably controlled within ±0.01–0.02mm, ensuring reliable critical assembly fit, uniform wall thickness, controllable weld line strength, precise molding of threads and sealing grooves, and smooth demolding. We provide independent engineering customized solutions for different electrical application scenarios, guaranteeing that part molding quality meets the stringent requirements of IEC/EN electrical safety standards, weather resistance, and installation compatibility..
Product Features
GP Mold prioritizes the use of high-hardness, wear-resistant, corrosion-resistant, and high-polish steels such as P20, 2738HH, 2344ESR (H13), SKD61, S136H, 420SS, and 1.2083 in the manufacturing of electrical and cable box molds. This is combined with controlled heat treatment (quenching/tempering/nitriding/cryogenic treatment) and wear-resistant coatings (PVD/TiN/CrN/chrome plating) to ensure excellent dimensional stability and cavity surface integrity even under long-term high-temperature and high-pressure injection molding cycles and corrosive environments involving high glass fiber/flame retardant content. The compatible molding materials system covers general plastics (PP, ABS, PVC), engineering plastics (PA6/PA66, PC, PBT, PC/ABS alloy), and high-performance electrical-grade materials (glass fiber reinforced such as PA66+GF25-50%, PBT+GF, flame retardant V0 grade, arc-resistant/high-temperature resistant such as PPS, PPO, thermally conductive modified fillers, chemical corrosion resistance, and low outgassing formulations). Mold surface treatment strictly follows SPI/SPE standards (A-1/A-2 grade mirror high gloss, B grade semi-gloss, C grade matte polishing), and supports VDI textures, laser etching, sandblasting, chrome plating, mirror polishing, anti-stick coatings, and beryllium copper insert thermal optimization to ensure stable and consistent high-gloss indicator windows, waterproof sealing surfaces, and weather-resistant appearance surfaces. We provide mold delivery and verification capabilities compliant with ISO 9001, UL, Yellow Card certification, RoHS, REACH, and other standards, and support cleanroom production environments (Class 7–8) and a traceable material batch management system..

Injection Molding Capabilities

Precision, scalability and dependable quality for production and prototypes.

Precision

Tight tolerances and stable repeatability.

Fast Turnaround

Rapid tooling and efficient scheduling.

Material Options

ABS, PC, PP, PA, TPE and more.

Quality Assurance

Process control and full inspection.

Text & Image Pairing

Key messages paired with visuals to communicate capabilities.

GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer

Exceptional Precision

GP Mold leverages high-precision machining centers and multi-dimensional inspection systems (CMM, 3D scanning, visual inspection, T1 mold trial data acquisition) to achieve consistent control of mold cavities, cores, precision threads, insert positioning holes, sealing ring grooves, reinforcing rib structures, venting grooves, and parting lines. We have extensive experience in processing large distribution boxes, high-fiber reinforced control cabinets, precision waterproof connectors, and molds with core-pulling mechanisms, ensuring stable mold tolerances, uniform wall thickness, and balanced melt filling. This prevents air entrapment, burning, short shots, sink marks, warping, glass fiber exposure, and weld line displacement, significantly improving validation speed and mass production yield.

Customization Capabilities

GP Mold employs a "one-project, one-solution" mold development strategy. Based on customer product design, electrical safety regulations, IP protection ratings, operating environment, and production capacity requirements, we provide precisely customized mold solutions. Our engineering team is involved from the initial design stage, providing DFM optimization suggestions, focusing on avoiding weld lines in high-voltage areas, achieving balanced mold temperature (±2℃ accuracy), and optimizing the gating system for venting. We independently customize the mold structure, temperature control circuits, cooling planning, ejection design, and surface treatment solutions, ensuring stable and scalable performance during both trial and mass production.

GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer
GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer

Enhanced Durability

The GP Mold mold material system and heat treatment solutions significantly improve the durability of molds in electrical box and cable box production scenarios. Through high-hardness, wear-resistant, and corrosion-resistant steel and advanced coating processes, the molds reliably withstand high-temperature cycles, fiberglass reinforcement abrasion, flame retardant corrosion, and multi-ton injection molding pressures, reducing common failure risks such as cavity corrosion, wear, cracking, and deformation. This helps customers achieve longer mold life (mass production ≥ 500,000 cycles) and lower overall maintenance costs.

High-Efficiency Production

We ensure high-cycle production capabilities on our customers' injection molding platforms through CAE mold flow simulation (with a particular focus on glass fiber orientation and warpage prediction), hot runner system design, efficient mold temperature control engineering, and optimized cooling circuits. Through precise planning of gate locations, venting systems, and cooling systems, we shorten cooling times, improve part dimensional stability, reduce internal stress and scrap rates, thereby directly increasing customer productivity, lowering unit costs, and ensuring consistent mass production over the long term.

GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer
GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer

Quality Assurance

Based on the ISO 9001 certification system, GP Mold implements strict quality control and data recording at every stage, from raw material incoming inspection, mold processing, assembly and finishing, T1 mold trial verification, pilot production to mass production. We conduct durability, filling, demolding, thermal stability, venting effect, and full-dimensional functional verification of the molds to ensure they meet global safety and performance standards for electrical and cable box products before formal delivery. We also support full-process traceability management of parts production and international logistics delivery capabilities.

Product Gallery

Exceptional Precision
Exceptional Precision
Customization Capabilities
Customization Capabilities
Enhanced Durability
Enhanced Durability
High-Efficiency Production
High-Efficiency Production
Quality Assurance
Quality Assurance
Enhanced Durability
Enhanced Durability
GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer
GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer
GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer
GP Mold: Injection molds for electrical junction boxes and enclosures, injection molds for switch and socket panels, custom injection molds, injection mold manufacturer
Quality Assurance:
Quality Assurance:

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Live Chat Phone
Phone:+86 19883002860
Email
Email address:postmaster@gpmold.cn
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